Makeup Cleansing Water Filling and Sealing Machine - ROD-K300U

Technical Specifications of Makeup Remover Water Filling, Capping and Sealing Machine

General Features of Makeup Cleansing Water Filling and Sealing Machine

1. With the make-up cleansing water filling and sealing machine, you can fill products such as cream, skin mask, skin care products, make-up cleansing milks, honey, jam, molasses.
   
2. All surfaces of the machine that are in contact with the product and not in contact with the product are made of SUS 304 Stainless Steel. only the stations have aluminum parts. No 201 stainless steel with low oxidation resistance is used on any surface of the machine. 
3. Thanks to its ergonomic structure, its operation is more practical compared to similar machines. You can easily reach a filling capacity of 18 pieces per minute.
4. It is a combined production line with 5 stations and 8 steps. Only the feeding of the empty cream tube requires labor. Turning the tube to the correct sealing direction thanks to the Photocell spot, filling the product into the bottom of the tube, ultrasonic sealing without the need for heat, cutting the excess sealing and removing the tube from the table chamber are all done automatically by the machine. You can easily realize the whole production with one worker.
5. We can add different options and features to the machine depending on your needs, remember, all the design, R&D, machining, welding and automation stages of the machine are all carried out within our company, it is really easy for us to add the feature that suits your needs, as long as you want it. 
6. It has a high filling weight range, thanks to our many filling range options and filling sets that you can buy extra to work in different filling ranges, you can work with many varieties with a single machine without any problems. 
7. Thanks to the different diameter tube molds, it can work with cream tubes of many different diameters, our mold costs are extremely affordable. 
8. Thanks to the photo-electric sensors in each station, it only works when there is a tube in front of it. When there is no tube in front of the station, that station does not work. Thus, the machine works at maximum level of energy saving and production efficiency against product wastage.
9. Thanks to the easy-to-use touchscreen operator panel, you can easily adjust all stations with almost only 1 tube. All stations can be adjusted via the adjustment flywheel located on the top of the station. Operation and adjustment is extremely easy and fast thanks to the multifunctional manual operation menu.
10. Makeup cleaning water filling and sealing machine can seal all types of cream tubes such as PVC, laminated, nylon, plastic, pet, PP, etc. that can be heat sealed.
11. 100% domestic production. In this respect, spare parts and service accessibility is extremely high, our spare parts and technical service prices are much more affordable than comparable machines. 
12. Thanks to the ultrasonic bonding feature of our machine, you do not need to have a heating nozzle for tubes of different sizes, and our machine does not need cooling with a chiller. The ultrasonic generators we use are also locally produced.
    

How Makeup Remover Water Filling and Sealing Machine Works

1. The empty cream tube is placed manually into the tube mold on the turntable of the machine.
   
2. The cream tube is then turned to the correct sealing direction at the next station, the photocell station, by means of the photocell spot on the top of the cream tube.
3. The empty cream tube is then taken to the filling station. The product is filled into the empty cream tube.
4. The cream tube filled with the product comes to the sealing station and the two mouths of the tube are sealed together with sound waves without the use of heat.
5. Any excess that arises during the gluing process is cut off at the residual cutting station to a standard size.
6. At the last station, the unloading station, the filled, shaped and expiry date (the date feature is an optional feature on our machine.)  the finished product is discharged from the magazine.
   

Optional Features that can be added to Makeup Remover Water Filling and Sealing Machine

• Our machine can be produced in different filling ranges according to your needs. You can fill products in many different weights with a single machine, and you can also work in different filling ranges with a single machine with extra filling sets. 
  
• You can work with many different diameter cream tubes with different diameter tube molds that you can buy from our company later.
• With the puncture control station, you can work more reliably without leaving your work to chance.
• We can add heating or mixing capability to the product feeding hopper. 
• If your product production vessel is higher than the suction level of the machine, you can receive a feed hose free of charge instead of a hopper. 
• In order to work easily with your acidic products, we can produce the product contact surfaces from SUS 316 Stainless steel. 
• We can make wooden case for our machine to travel safer during international transportation. 
  

Makeup Cleansing Water Filling and Sealing Machine - Other Details

• Thanks to the cargo company we have contracted with, the transportation of the product is made at an affordable price. If your company already has an agreement with a cargo company, you can also choose to use that cargo.
  
• Our machine is under 1 year Renas Warranty against fabrication defects.
• Our machine is available in stock, you do not need to wait. 
• Since the Warranty and Technical Service services of our machine have to be provided on-site, during the warranty period, only the travel fee and accommodation are provided, and after the warranty period ends, technical service is provided at very affordable prices in return for travel and accommodation costs, Our remote assistance services are completely free of charge during working hours     .

Makeup Cleansing Water Filling and Sealing Machine - Structural Features

• All surfaces touching and not touching the product are SUS304 Stainless steel, fully compliant with GMP requirements.
  
• All aluminum surfaces in the stations are eloxal coated as standard.
• Our machines are fully adequate against electrical injuries with fully grounded body and leakage current relays in accordance with the occupational safety law numbered 6331. All surfaces of the ultrasonic unit that carry electrical risk are enclosed. 
• All automation products we use are industrial automation products,  All of them have CE, ROHS etc. certificates, the asynchronous motor and gear group we use belong to YILMAZ reducer company and have high service factor., 
• All automation products we use have LVD, EMC certificates and ip65 class safety certificates. 
• Our machine has CE and LVD certificates, and we can also provide ATR1, CO certificates upon your request. 
• With the braking wheels under the machine, you can change places in your business without any problem. 
• In order for the make-up cleaning water filling and capping machine to operate smoothly and stably, a compressor of at least 300 liters, dedicated exclusively to this machine, is required, especially in ultrasonic welding systems, it is vitally important that the air source maintains the same pressure level at all times. 
• The speckle photocell in our machine is SICK brand and the station sensors consist of German made sensors such as Leuze, disorc etc. 
• All stations of the machine use linear bearings with hardened induction shafts, so the stations never backlash.