RES-MFCL1 - Full Automatic Industrial Liquid Filling Line
Fully automatic industrial liquid filling line
RES--MFCL1 General features of the fully automatic industrial liquid filling line
- The fully automatic industrial liquid filling line is specially designed for our customers engaged in medium-scale production and expansion of their business to enable you to switch from semiautomatic production machines to a fully automatic system without breaking your budget.
- Our machine has a small footprint, but is as functional and high capacity as large industrial filling lines.
- Within the same line, there are 4 different stations in total, each of these stations operate synchronously with each other.
- Fully Automatic Liquid Filling Line is a fully domestic production and design machine, all design and development stages were developed by our own engineers and automation team in RENAS R&D unit, it is the first domestic production table top fully automatic line in Turkey.
- The price policy followed by our company regarding this fully automatic industrial filling line aims to earn from the version, in addition, our company aims to make this customer group a fully automatic line at the price of semi-automatic machines sold by our competitors in the market, in order to support manufacturers who make boutique or medium-sized manufacturing in our country, as a social responsibility.
- Although the Liquid Filling Line is a complicated system and its capacity almost reaches the capacity of a line with 4 nozzles, it can be operated by only one operator thanks to its ergonomic structure.
- It does not require Industrial Electricity, you can easily operate it even with a compressor with a volume of only 30 liters in models with standard filling system. With a change we can make in the cover unit, we can operate without the need for air.
- SThe client works incredibly quietly, the total noise is around 60 db for standard models, so it's almost like a standard human conversation, no disturbance in the working environment.
RES-MFCL1 Operation of Fully Automatic Liquid Filling Line
In total, our line has 4 separate stations working synchronously with each other.
- First station It is a feeding tray, speed adjustable, completely made of SUS 304 stainless steel, this tray feeds the bottles you have arranged on it to the turntable, the system automatically picks up the bottles arranged on this tray.
- Second station It is a filling station, in this station, the bottles are taken from the feeding tray and filled automatically on the rotary table, RYD-E model electronic liquid filling machine comes free of charge as standard with our machine, but according to your different product needs, one of the pneumatically operated Volumetric system liquid or cream filling machines can be adapted, price information and other detailed information about this option are given below.
- Third station: In this station, the cap is closed on the bottle that has been filled in the filling station, the cap feeding system in the standard machine is manual, but you can also get a 5th station, i.e. automatic capping station as an option, and our capping system can be designed to close spray or timer caps, vial caps, metal plaster caps, Twistoff or any other type of cap, again according to your needs. In this station, the system that comes with the standard machine is designed to close screw caps.
- Station four: At this station, cylindrical bottles that arrive filled and capped at the previous stations are labeled fully automatically. The standard labeller that comes with the machine is designed for labeling round bottles, but as an option you can also get it to label flat bottles, double-sided bottles or flat bottles.
Optional Features that can be added to RES-MFCL1 Liquid Filling Line
Filling Unit:
- Pneumatic Cream Filling System: With this feature to be added to the Industrial Liquid Filling Line, you can fill both fluid products and high viscosity products such as creams, pastes, shampoos, etc. in the machine. With this option, your filling speed will be much higher than the standard electric filling machine, especially at high weights, but when this option is added, a larger compressor is needed. Our machine has 4 different filling ranges. 2,5-60ml, 5-100ml, 10-200ml, 30-300ml. This option price; 7,000₺
- Pneumatic Cream Filling System Product Hopper Mixer and Heater: In the Pneumatic cream filling system option that you will buy for the Liquid Filling Line, if you have a product that you need to fill or mix hot, 2600₺ for the heater option and 3200₺ for the mixer, the option fee is charged.
- Pneumatic Liquid Filling System: With this feature to be added to the Industrial Liquid Filling Line you can fill high and medium viscosity liquids much faster than the existing electric filling machine. In this option, there are 4 different models with the same filling ranges as in the pneumatic cream filling option. This option also requires a larger compressor. Option price: 4,900₺
Shutdown Unit:
- Spray and Timing Cover Closure System: By adapting this capping system in the Liquid Filling Line, you can easily make all spray, beaked caps, timing caps and all screw caps without making a separate capping mold, just by adjusting. The price of this option is 15600₺.
- Twistoff Lid Closure System: Thanks to this feature to be added to the Liquid Filling Line, you can seamlessly close the Twistoff metal caps used to make a vacuum effect in products such as honey, jam, pickles, etc. The price of this option is only 14950₺.
- Vial Capping System: With this feature to be added to the Liquid Filling Line, we will be able to plaster vial caps, the price of this option is only 13500₺.
- Fastening Lid Closure System: Especially you can add this option to your covers that close with top printing, without any price difference. we can apply it.
Labeling Unit:
- Cylindrical Plastering System: You can get this option, especially for your bottles with risks such as potency and blistering, the price of this option is 3400₺. It plasters the label by applying pressure to your bottle, and minimizes the risk of potency.
- Flat Single Sided Labeling: This option is designed for your labels that need to be adhered unilaterally on your flat surface bottles and comes with extra top and side alignment conveyors. The price of this option is 11300₺.