Face Mask Filling and Sealing Machine - ROD-K300U

Technical Specifications of the Face Mask Filling, Capping, and Sealing Machine

General Features of the Face Mask Filling and Sealing Machine

1. You can use the face mask filling and sealing machine for filling products such as cream, face masks, skin care products, makeup remover lotions, honey, jam, and molasses.
2. All surfaces, both in contact and not in contact with the product, are made of SUS 304 Stainless Steel. Only the stations have aluminum parts. No surfaces of the machine contain 201 stainless steel, which has low oxidation resistance.
3. Its ergonomic design makes it more practical compared to similar machines in terms of operation. You can easily achieve a filling capacity of 18 units per minute.
4. It is a combined production line consisting of 5 stations and working with 8 steps. Manual labor is only required during the feeding of empty cream tubes. Thanks to the photo cell mark on the tube, the machine automatically performs the operations of turning the tube to the correct sealing direction, filling the product into the bottom of the tube, ultrasonic sealing without the need for heat, trimming the excess from the sealing process, and ejecting the tube from the table compartment. You can easily carry out the entire production with just one worker.
5. Depending on your needs, we can add various options and features to the machine. Remember, all stages such as design, R&D, machining, welding, and automation are carried out within our company. Adding the feature you need is really easy for us, just let us know.
6. It has a high filling weight range. Thanks to our many filling range options and extra filling sets you can purchase for different filling ranges, you can work with various products seamlessly using a single machine.
7. It can work with many different sizes of cream tubes thanks to different diameter tube molds. Our mold costs are very reasonable.
8. Thanks to the photoelectric sensors at each station, the machine only works when there is a tube in front of it. If there is no tube in front of the station, that station does not operate. This ensures maximum production efficiency and energy savings, preventing product waste.
9. With the easy-to-use touch operator panel, you can easily adjust all stations with just one tube. All stations can be adjusted using the adjustment knob located above the station. The usage and adjustment processes are very easy and quick thanks to the multifunctional manual operation menu.
10. The face mask filling and sealing machine can seal all types of cream tubes that can be sealed with heat, such as PVC, laminated, nylon, plastic, PET, and PP.
11. It is 100% domestically produced. In this respect, spare part and service availability is extremely high, and our spare part and technical service prices are much more affordable compared to similar machines.
12. Thanks to the ultrasonic sealing feature of our machine, there is no need for a heating nozzle for tubes of different sizes, and our machine does not require cooling with a chiller. The ultrasonic generators we use are also domestically produced.

Operating Mode of the Face Mask Filling and Sealing Machine

We can summarize the operating mode and sequence of the machine as follows:

1. The empty cream tube is manually placed into the tube mold on the machine's rotary table.
2. Then, at the next station, the photo cell station, the cream tube is rotated to the correct sealing direction using the photo cell mark on the cream tube.
3. Next, the empty cream tube is taken to the filling station. The product is filled into the empty cream tube.
4. The filled cream tube is then taken to the sealing station where the two ends of the tube are sealed together using sound waves, without heat.
5. The excess material produced during the sealing process is cut at the trimming station, bringing it to a standard size.
6. At the final station, the discharge station, the filled, shaped, and finished product, with the expiration date marked (date feature is optional in our machine), is ejected from the conveyor.

Optional Features That Can Be Added to the Face Mask Filling and Sealing Machine

• Our machine can be produced with different filling ranges according to your needs. You can fill many different weights with a single machine, and by purchasing additional filling sets, you can work in different filling ranges with a single machine.
• With different diameter tube molds that you can purchase from our company later, you can work with many different sizes of cream tubes.
• You can work more reliably without taking risks by adding a burst control station.
• We can add heating or mixing features to the product feeding hopper.
• If your product production tank is higher than the machine's suction level, you can get a free feeding hose instead of a hopper.
• We can produce contact surfaces with SUS 316 stainless steel to work comfortably with your acidic products.
• We can build a wooden crate for safer transportation during international shipping of our machine.

Face Mask Filling and Sealing Machine - Additional Details

• Shipping is done at a reasonable price through our contracted shipping company. If your company has an existing agreement with another shipping company, you can also choose to use that.
• Our machine is under Renas warranty for 1 year against manufacturing defects.
• Our machine is available in stock, so there is no need to wait.
• Warranty and technical service are provided on-site, so during the warranty period, only travel and accommodation costs are required. After the warranty period, very affordable prices are charged for technical service, travel, and accommodation. Remote assistance services are completely free during working hours.

Face Mask Filling and Sealing Machine - Structural Features

• All surfaces, both in contact and not in contact with the product, are made of SUS304 stainless steel and fully comply with GMP requirements.
• All aluminum surfaces in the stations are standard anodized.
• Our machines are fully compliant with Occupational Safety Law No. 6331, equipped with a fully grounded body and residual current circuit breakers, providing full protection against electrical injuries. All surfaces of the ultrasonic unit with electrical risks are covered.
• All automation products we use are industrial automation products. All are CE, ROHS, etc., certified. The asynchronous motor and gear group we use are from YILMAZ gear company and have a high service factor.
• All automation products we use have LVD, EMC certificates and IP65 safety certification.
• Our machine has CE and LVD certificates, and we can also provide ATR1 and CO certificates upon request.
• You can easily move the machine within your facility with its wheels equipped with a braking system.
• For the face mask filling and sealing machine to operate smoothly and stably, at least a 300-liter compressor dedicated to this machine is required. In systems with ultrasonic welding, it is crucial to maintain a constant air pressure source.
• The dot photo cell in our machine is SICK brand, and the station sensors are composed of German-made sensors such as Leuze and Disorc.
• All stations in the machine use hardened induction shafts and linear bearings, so the stations never have any play.